Modern manufacturing strategies constantly look for ways to make production more efficient and cost-effective. One of the most overlooked ways to cut production time is eliminating unnecessary fixtures and equipment. When equipment is kept to a minimum, it also means that workers are given fewer tasks at once, which can slow down the production process. Reducing the number of functions performed by one’s employees also requires that other employees be given fewer tasks.
In other words, the reduced task count can also slow down another employee’s task list. This effect is called productivity feedback conflict or coordination failure. It happens when several people try to do the same thing with insufficient resources or feedback from other employees. The result? Production delays and throughput bottlenecks. In an age of constant digitization, 5 axis CNC machining services offer a cost-effective solution for reducing time and cost while streamlining production processes. So how does a 5-axis CNC machining mill reduce the cost and time of production?
Faster Production Speed
By providing high-quality CNC machined parts that can be completed in a matter of hours or days, 5-axis CNC services can efficiently support a company’s rapid growth. But what exactly does that mean? Well, without going into too many details, the main reason that CNC manufacturing can offer faster production speeds is that fewer operations are required to implement the same level of automation. With 5-axis CNC services, you will have to spend less time and effort implementing your plant’s automation. On the other hand, with less automation, you’re also likely to see a corresponding reduction in quality, which will directly affect how your products perform on the market.
One of the manufacturers’ most significant challenges is finding their products’ best finish. Here are a few ways 5-axis CNC services can help: Part design optimization – With CNC services, you can now create your product design in 3D and have it machined with extreme accuracy. This will make the final product look better and save time and money. Advanced surface treatments – CNC services can now add advanced surface treatment options, like beveling, or beading, to your product design. This will give your design a more professional finish and increase its longevity.
Saves You Time
One of the most significant benefits of 5-axis CNC services is how they can help you cut down on setup time. This can vary from one production line to the next, but generally, it’s time for a machine to go through the full setup cycle, including setup tooling, tool replacement, and tear-down. With CNC services, this cycle can be drastically reduced or even eliminated, which means that setup time is no longer a significant factor in the overall productivity of your production line. This also has a considerable impact on your products’ overall time to market, as customers can now expect high-quality parts much more quickly than ever before.
Accurate and Affordable Parts
Another significant benefit of 5-axis CNC services is how they can help reduce the overall inventory levels on your production line. As the equipment is kept to a minimum, it also means that fewer tasks are performed by one person, which can slow down the production process. Inventory management needs to be addressed at a manufacturing strategy’s planning stage, but once it’s in place, it’s essential to monitor its impact on the business. One way to do this is to use a tracking system that can help you understand the estimated number of units that will be finished and then provide you with a clear picture of how much inventory you have. A third way is to use 5-axis CNC services to reduce the overall material inventory levels on your production line.