Today, numerical systems have been penetrating a wide gamut of industries and CNC (Computer Numeric Control) systems are getting popular among the manufacturers to carry out machining applications on a large scale. The systems are a crucial part of advanced machining technologies in which the tools are connected to a specific digital control system.
Talking about traditional machining, it is one such machining type in which the operator directly controls all the movements of the tools. Also, the operator has a choice of moving the system as and when required and can also decide the point at which the operation should be stopped.
Since CNC machining offers a lot more benefits than traditional machining, CNC systems have emerged as the most efficient and popular choice among the manufacturers. Let us have a glance at the major benefits the system delivers.
Safety Of Workers :
Providing safety to the workers is the foremost concern of the manufacturing companies and CNC systems are popular for offering the utmost safety to them. The operator of the machine is completely safe from all sharp components owing to the protective construction. Also, the operator can easily watch and track what is going on in the machine tool through glass instead of observing through the mill or spindle. The closed body allows him to not get in contact with any cooling fluids that can cause harm.
Labor Economy :
In traditional machining, laborers had to look after every tool path due to which only one labor could keep up with one machine tool. However, with CNC machining, and programming, tool paths are predefined and most importantly repeatable across multiple runs. The CNC Machining Component cuts pieces precisely without any human interference. The machining tool moves automatically and the operator just has to check if any errors are occurring in the system. Thus, it offers more free time to the laborers and they can easily focus on operating more machines simultaneously. This all results in less requirement of labor staff and hence, reducing the cost of operation.
Low Test-runs :
CNC systems avoid performing test runs because in this case, visualization systems like CAD-CAM are used with which operators could see the action after the completion of tool passing. However, this advancement cannot be seen in traditional machining.
Complete Machine Tool Flexibility :
CNC systems are an excellent combination of operations including faching, threading, indexing, grooving, tapering, and drilling to name a few which can be done in one machine. Hence, you can program the path of tools easily and can copy the movement on other machine tools. However, in the case of traditional machining, you need separate machines to carry out their respective jobs and would require multiple changeovers of tools to complete one component.
The traditional systems were too tedious and had a lot of errors and hence CNC machining was brought into existence in order to reduce the manual work. CNC systems take care of your workers, offer accuracy and fast results along with a myriad of additional advantages.